protection of structural steel tie rods and turnbuckles

The “T-REX / S 38” pre-formed shells are elements made of a calcium silicate based mixture, suitable for the fire protection of steel tie rods. They consist of a calcium silicate core with a thickness of 38 mm and a 0,25 mm thick galvanised steel sheet facing, 1000 mm long. The turnbuckle protection is made with a similar element 600 mm long. The insulation and the galvanised steel sheet facing are supplied separately in order to facilitate installation operations. The “T-REX / S 38” pre-formed shells prevent the temperature of the steel tie rods from rising, keeping it below 350°C, and can therefore be applied under any load condition. Tests were carried out both on tie rods with a diameter of 16 mm and on tie rods with a diameter of 30 mm, allowing interpolation of the data. Extensions to diameters up to 35 mm are possible. The summary table below shows the tie rod elongations as a function of the critical temperature and of the fire resistance classifications provided by the “T-REX / S 38” pre-formed shells.
| Pre-formed Shell S 38 | Turnbuckle Cover S 38 | |
|---|---|---|
| Internal diameter | 34 mm | 111 mm |
| External diameter | 110 mm | 187 mm |
| Thickness | 38 mm | 38 mm |
| Length | 600 mm | 600 mm |
| Cladding length |
Slightly open the metal cladding sheet and insert the two half-shells with staggered joints (>10 cm). Tighten the metal casing and drive the self-drilling screws at 200 mm centres into the pre-drilled holes. Continue in the same way, maintaining the stagger of the half-shells and providing a slight overlap of the metal casing with the previous shell.
The contents of this page are summarised from the official technical data sheet PDF, which remains the reference document.
| 1000 mm |
| 600 mm |
| Weight | 3,10 kg/m | 3,30 kg/pc. |
|---|
| Linear thermal expansion | 5,8 x 10-6 m/mk | 5,8 x 10-6 m/mk |
|---|
| Specific heat | 0,78 kJ/kg•k | 0,78 kJ/kg•k |
|---|
| Thermal conductivity 200°C | 0,065 | 0,065 |
|---|
| Thermal conductivity 400°C | 0,120 | 0,120 |
|---|
| Thermal conductivity 600°C | 0,150 | 0,150 |
|---|
| Thermal conductivity 800°C | 0,180 | 0,180 |
|---|
| Insoluble in water | yes | yes |
|---|
| Ph | 9 | 9 |
|---|
| Colour | white | white |
|---|
| Odourless | yes | yes |
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| Finish | galvanised steel sheet | galvanised steel sheet |
|---|